Abstract
Although liquids typically flow around intruding objects, a counterintuitive phenomenon occurs in dense suspensions of micrometre-sized particles: they become liquid-like when perturbed lightly, but harden when driven strongly1,2,3,4,5. Rheological experiments have investigated how such thickening arises under shear, and linked it to hydrodynamic interactions1,3 or granular dilation2,4. However, neither of these mechanisms alone can explain the ability of suspensions to generate very large, positive normal stresses under impact. To illustrate the phenomenon, such stresses can be large enough to allow a person to run across a suspension without sinking, and far exceed the upper limit observed under shear or extension2,4,6,7. Here we show that these stresses originate from an impact-generated solidification front that transforms an initially compressible particle matrix into a rapidly growing jammed region, ultimately leading to extraordinary amounts of momentum absorption. Using high-speed videography, embedded force sensing and X-ray imaging, we capture the detailed dynamics of this process as it decelerates a metal rod hitting a suspension of cornflour (cornstarch) in water. We develop a model for the dynamic solidification and its effect on the surrounding suspension that reproduces the observed behaviour quantitatively. Our findings suggest that prior interpretations of the impact resistance as dominated by shear thickening need to be revisited.
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To produce significant shear or normal stresses, current explanations for the hardening observed in driven suspensions all require some confinement, via the presence of walls or boundaries. In models based on liquid-mediated formation of particle clusters3,8, the clusters need to percolate between the shearing walls9, and in models treating dense suspensions as granular, frictional fluids4,10,11 dilation must be counteracted by confinement, similar to “shear-jamming”12 in dry, granular systems. The upper limit of (normal or shear) stresses under steady-state shearing is then set by the stiffness of the particles or the boundary, whichever is more compliant4,13,14. In prototypical suspensions of hard particles such as cornflour in water, compliance of the interface with the surrounding air limits the stresses to no more than 5–10 kPa under shear or extension2,4,6,7. The requirement for stiff boundaries is also problematic because strong shear thickening is also observable in large containers where poking (or stepping on) the suspension hardens it locally but leaves most of its volume in a liquid-like state. Two recent experiments suggest that jammed regions transmit stresses to the container bottom15,16, but do not address how these regions form. Using a large suspension volume (25 litres) to avoid boundaries and to enable tracking of the growth of such regions with precision, we show here that stresses in the megapascal range can be generated dynamically without requiring confinement or proximity to hard surfaces.
Figure 1 shows images before and after an aluminium rod strikes a dense suspension of cornflour and water (see Supplementary Movie 1). Rather than penetrating the surface, the rod pushes it down, causing a rapidly growing depression whose boundary travels away from the impact site. This immediately sets the medium apart from water or grains alone, where impact is generally accompanied by splashing17,18 and where the impactor penetrates significantly. We plot the rod’s instantaneous acceleration (arod), velocity (vrod), and position (zrod) versus time t in Fig. 1e. The acceleration is characterized by a pronounced peak apeak occurring at time tpeak. The scale of this peak at a given impact velocity is typically about a hundred times larger than for water alone19, with decelerations as high as 100g (where g is the acceleration due to gravity) and pressures on the bottom face of the rod exceeding 1 MPa. At times much larger than tpeak , the impacting object, now nearly stationary, begins slowly to sink. In the following we focus on the early-time behaviour before this sinking and on the velocity regime 0.2<v0 < 2 m s−1, beyond which this material fails and the rod begins to penetrate the surface. We used cornflour/water mixtures as a model suspension because of its pronounced impact hardening and the ready availability of large quantities, but we expect similar behaviour with other types of dense suspensions2.
The existence of peaks in arod versus t suggests that the force exerted on the rod by the suspension is a competition between time-increasing and time-decreasing contributions. One of these is related to vrod (Fig. 1f) as increasing v0 causes apeak to grow from about 1g to 100g and tpeak to shrink. Raising the packing fraction φ (the ratio of total particle volume to system volume) by even a small amount led to a considerably stronger impact response (about twice as large for φ = 0.46 to 0.52), but preserves the shape of the curves shown in Fig. 1. Although the response depends strongly on the grain packing fraction, it is surprisingly insensitive to the fluid parameters. By adding a ∼1-cm-deep layer of water to the suspension surface and thereby effectively setting the surface tension γ to zero, we see that the response is not a consequence of particles dilating into the liquid–air interface, as is observed in steady-state shear experiments2. Mixing the water with glycerol and increasing its viscosity η by more than a factor of ten changes neither the shape of the acceleration curves nor the height and time of the peaks, even though it strongly slows the rod’s steady-state sinking after impact.
To understand the role of boundaries, we changed the suspension depth H (Fig. 2a). For the deepest suspension, apeak occurs at tpeak ≈ 10 ms, but a second, weaker peak is just visible near t ≈ 75 ms. Lowering H causes this peak to intensify and move to earlier times. For the smallest H a third peak emerges, resulting from a second impact of the rod after a subtle bounce. This second peak does not arise from transmitted and reflected waves, but is the signature of solidification suspected by Liu et al.16 and von Kann et al.15. To verify this, we simultaneously measured the force Fb transmitted to the bottom boundary with an immersed force sensor (Fig. 2a). Whereas almost no force is measured at tpeak, Fb strongly correlates with peaks two and three. This has many important implications: first, the primary response is not the result of stress transmission to the boundary; second, the solidification process requires a finite amount of time to propagate through the suspension; third, once solidification reaches the bottom boundary, forces propagate with no detectable delay through a now jammed, solid-like region back towards the impactor; and fourth, this jammed solid can bear stress and store energy, allowing, for example, the bounce of the impactor. We can thus interpret the second peak in arod as occurring at the time tfront required for the front of a developing solid to reach bottom. Figure 2b shows tfront(H) for two different impact velocities v0. Using these data to compute the travel distance of the front hfront = H − hrod and plotting this against the travel distance of the rod (hrod = |zrod| at tfront), we find nearly linear collapse, that is, hfront = khrod with k = 12.2 ± 0.1. This establishes that the solid growth is driven by the rod’s motion, with the solidification front moving ahead of the rod at velocity vfront = kvrod .
This behaviour conjures images of granular shocks20 or solidification fronts in supercooled glass-forming liquids21,22,23. With granular shocks, however, the front propagates through an already-jammed medium and its speed is governed by elastic energy stored in grains20. Although supercooled liquids, like the system here, are initially unjammed, their solidification fronts propagate at a constant, thermodynamically favoured speed24. Here solidification is more reminiscent of a snowplough, as illustrated in Fig. 2g. In this picture, hard, highly dissipative grains of diameter d have initial interstitial spacing δ. Pushing this arrangement with speed vrod creates a solidification front moving (relative to the rod) with velocity vfront = vrodd/δ, which after integration leads to hfront = khrod , with k = d/δ. Dry cornflour grains themselves are not perfectly inelastic, but their interactions in suspension are mediated by lubrication forces. These depend strongly on the relative velocity vrel of the grains (F = 3πηd2vrel/8δ for head-on collisions25,26), leading to significant dissipation even before contact. Despite the viscosity dependence, grains aligned as in Fig. 2d but surrounded by fluid produce front speeds simply set by geometry because little energy storage is present (see Supplementary Information). From the experimental value for k in Fig. 2c this scenario suggests an interstitial gap δ of the order of d/12.2 ≈ 1 µm, a realistic value for the dense suspensions used.
This clarifies how solidification can develop in one dimension, but the system considered is three-dimensional. Furthermore, while φ can change locally, the suspension is globally incompressible, and ∇· v ≈ 0 must hold system-wide (changes in ρ are negligible). The surface depression (Fig. 1a, b) arises from this constraint. As grains below move rigidly with the rod, they pull on their neighbours, causing the surrounding suspension to move down, too. High-speed video of a laser line projected onto the suspension–air interface (stills in Fig. 2d and e; see Supplementary Movie 2 for the full evolution) allowed us to capture this quantitatively in space–time plots of the surface depression hsurf versus time t and radial coordinate r, shown in Fig. 2f. The contour for hsurf = 0 shows that the radial extent of the depression slows with the rod, just like the solid front below. We demonstrated this directly by overlaying the distance of the solid front beyond the rod, zfront (obtained from zfront = k|zrod| with k = 12.2), onto the space–time plot. This shows that although compressive jamming of the particulate phase can only occur below the rod, significant momentum transfer also occurs to the surrounding suspension as it is compelled to move downward.
To see this better, we looked inside the optically opaque suspension with X-ray videography (Supplementary Movie 3), loading it with high-contrast tracer particles and using particle image velocimetry (PIV) to calculate the displacement field resulting from the impact (our X-ray setup requires a smaller suspension volume than used for Figs 1 and 2, but the salient features remain the same—see Supplementary Discussion II). The displacement field (Fig. 3a) shows a large region below the rod that is pushed primarily downward; this is visual evidence of the jammed solid and the surrounding suspension that have absorbed the rod’s momentum. Just outside this yellowish region, the field curls outward and upward to conserve volume globally.
For the jammed region directly below the rod (z < 0, r < rrod) we can use the simplified one-dimensional model to predict the magnitude of the vertical displacements |Δz|. A grain at z (Fig. 3e) is assumed to be motionless until the front reaches it. The front and rod positions are related by zfront = k|zrod| (with zfront measured relative to the rod) and |z| = |zrod| + zfront, so this happens when |zrod | = |z|/(k + 1). Afterwards, the grain moves with the rod. Thus, if the rod moves a total distance hrod between the two X-ray images, the grain moves |Δz| = hrod − |zrod| = hrod − |z|/(k + 1), whereas beyond |z| = hrod/(k + 1) we expect |Δz| = 0. Fitting this form to the data for |Δz| obtained from the X-rays (Fig. 3d) yields k = 13.1 ± 0.9, close to the value k = 12.2 ± 0.1 obtained from the acceleration curves (Fig. 2c).
These results paint a picture in which the seed of the response is the dynamic growth of the jammed solid below the impact site. As this solid grows and is forced to move with the rod, it causes flow in the surrounding fluid. The interplay between this growing region of moving suspension and the slowing of the rod is the competition mechanism responsible for the observed peaks in the rod deceleration. We can capture the essence of this behaviour using the concept of added mass, as is frequently done for surface impact in regular liquids19,27,28,29. The key idea is to think of the impact as an inelastic collision with a growing mass, ma. The rod dynamics are captured by force balance:
where Fext in our case comes from gravity (Fg = −mrodg) and the buoyant force from the displaced fluid in the depression (from Fig. 2, Fb ≈ 1/3πρg(rrod + k|zrod|)2|zrod|). With normal liquids, ma is typically limited by the density of the liquid and the size of the impactor, for example, ma < C(4/3)πρ(rrod)3 for disk impact29. The factor C is the ‘added mass coefficient’ and accounts for the fact that the fluid does not actually move like a solid object (consequently, C is typically <1; ref. 27). The suspension is capable of responding so dramatically because the solidification below the rod leads to rapid, effectively unlimited, growth of ma. We can estimate its size from Figs 2 and 3, which show that the impact creates substantial flow in a region that extends k|zrod| below and radially away from the rod. Approximating these points as bounding a cone-like region gives ma the form:
Using this in equation (1) with the initial conditions vrod(0) = v0 and zrod(0) = 0 allows us to solve numerically for the rod dynamics. Using the average measured value k = 12.5 and leaving the coefficient C as the only adjustable parameter, this minimal model reproduces both magnitude and timing of the impact response surprisingly well over the whole range of initial velocities tested (Fig. 4). We find good agreement for C ≈ 0.37, similar to what is encountered for disk impact into regular liquids26. We can also extract ma directly from our data and confirm the scaling with zrod as given by equation (2) (see Supplementary Discussion III).
Although large impact resistance has in the past been taken as a prototypical example of shear-induced thickening, our findings point to a different mechanism more akin to crossing the jamming transition by compression along the packing density (φ) axis30. Surface impact precipitates a sudden, local compression of the particle matrix, forcing it across the jamming transition and leading to a rapidly growing solid mass whose motion drives flow in the surrounding suspension. The impact-jammed solid is transient, but before “melting”15, it exhibits a yield stress and elastic properties, in contrast to shear-thickened states that only exist beyond yielding2,11. We provide direct evidence that this solid can transmit stress between the moving object and a boundary, in agreement with previous experiments15,16. Importantly, however, we find that the critical element in creating large normal stresses during impact is not the presence of a boundary, but instead the momentum transferred as the quickly growing, jammed solid is pushed through the surrounding suspension by the impactor.
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Acknowledgements
We thank E. Brown, J. Burton, J. Ellowitz, Q. Guo, W. Irvine, M. Miskin, S. Nagel, C. Orellana, V. Vitelli, T. Witten and W. Zhang for discussions and J. Burton for his PIV code. This work was supported by NSF through its MRSEC programme (DMR-0820054) and by the US Army Research Office through grant number W911NF-12-1-0182. S.R.W. acknowledges support from a Millikan fellowship.
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S.R.W. and H.M.J. conceived the study and wrote the paper. S.R.W. performed the experimental work, analysed results and created the model.
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Supplementary information
Supplementary Information
This file contains Supplementary Discussions I-III, Supplementary Figures 1-4 and an additional reference. (PDF 811 kb)
Supplementary Movie 1
This file contains a high-speed video of rod (mrod = 0.368 kg, rrod = 0.93 cm) impact into a cornstarch and water suspension (Φ = 0.49, μ = 1.0 cP) at v = 0~0.5 m-1. Video covers ~10 ms before to 50 ms after impact. Rather than penetrating and creating a splash, the rod pushes the surface downward, causing a growing depression around the impact site. (MOV 975 kb)
Supplementary Movie 2
This file contains a high-speed video of depression evolution via laser-line projection. The rod (centred on left edge of field of view) and suspension are black, while the laser on the suspension surface creates the bright line. Video covers ~10 ms before to 50 ms after impact. The maximum radial extent of the depression grows with the distance travelled by the rod. (MOV 517 kb)
Supplementary Movie 3
This file contains an X-ray video of suspension interior during impact. Duration is ~0.67 s. Tracer particles loaded into the central plane below the rod are displaced by the dynamic solidification, while outside this the suspension responds in a fluid-like manner to ensure global volume conservation. (MOV 942 kb)
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Waitukaitis, S., Jaeger, H. Impact-activated solidification of dense suspensions via dynamic jamming fronts. Nature 487, 205–209 (2012). https://doi.org/10.1038/nature11187
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DOI: https://doi.org/10.1038/nature11187
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